Teledyne Computer Monitor PEM 9002 User Manual

PEM 9002  
Portable Emissions Monitor  
(US - Version, V1.0)  
 
 
WARRANTY SUMMARY  
Teledyne warrants that the products it manufactures will be free from defects  
in materials and workmanship for a period of one year from the date of delivery  
from factory.  
If a product proves defective within the respective period, Teledyne will provide  
repair or replacement as described in the complete warranty statement.  
To arrange for service or obtain a copy of the complete warranty statement,  
please contact your nearst Teledyne distributor.  
EXCEPT AS PROVIDED IN THIS SUMMARY OR THE APPLICABLE  
WARRANTY STATEMENT, TELEDYNE MAKES NO WARRANTY OF  
ANY KIND, EXPRESS OR IMPLIED,INCLUDING WITHOUT LIMITA-  
TION THE IMPLIED WARRANTIES OR MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL  
TELEDYNE BE LIABLE FOR INDIRECT, SPECIAL OR CONSEQUEN-  
TIAL DAMAGES.  
 
 
Table of Contents  
Page  
Page  
6.6.2.2 Menu - Core Of Waste Gas Flow ..........22  
6.6.2.3 Menu - CO Purge System (manual)........22  
1
2
2.1  
Product Description............................... .2  
Physical Data..........................................5  
Calculation Formulae............................. 6  
6.6.3 Menu Line 3 ..........................................23  
6.6.3.1 Menu - Units ..........................................23  
6.6.3.2 Menu - O2-Ref.......................................23  
6.6.3.3 Menu - Add. Data...................................24  
3
4
5
6
Technical Data........................................7  
Front Panel Overview ...........................10  
Keypad Functions .................................11  
User Guide ...........................................12  
6.6.4 Menu Line 4 .........................................25  
6.6.4.1 Memory Functions.................................25  
6.6.4.2 Menu - Create memory blocks ...............29  
6.6.4.3 Menu - Delete memory data...................32  
6.6.4.4 Printing the Measured Values ................34  
6.1  
6.2  
6.3  
6.4  
6.5  
Program Start Menu ..............................12  
Calibration Menu...................................13  
Fuel Selection .......................................14  
Additional Functions/Meas. Program....15  
Draft Measurement ...............................16  
6.7  
6.8  
7
Configuration Menu ..............................35  
Entering the Company Address ............37  
System Maintenance............................38  
RS 232 Interface...................................39  
Battery / Line Power Operation..............39  
Loading Paper ......................................42  
6.6  
Menu Lines............................................17  
6.6.1 Menu Line 1...........................................18  
6.6.1.1 Menu - Info Box.....................................19  
6.6.1.2 Menu - Time and Date...........................20  
8
9
6.6.2 Menu Line 2...........................................21  
6.6.2.1 Menu - Graphic.....................................21  
10  
11  
11.1  
Waste Gas Cleaning System .................43  
Filters And Other Cleaner Parts..............44  
1
 
1.  
Product Description  
The Gas Analysis Computer is a multiple -function analyzer with integrated calculating functions.  
Measurements are in accordance with the general regulations set forth by the BIMSchV (German  
Regulations concerning the protection against harmful effects on the environment) at all kinds of  
combustion plants within the framework of the monitoring of exhaust systems.  
a) Measurement and calculation parameters for monitoring exhaust systems and for determining  
the efficiency of combustion plants:  
Measured Values:  
T.Gas  
T.Room  
O2  
Waste or flue gas temperature  
Air or ambient temperature  
Oxygen content  
°F or °C  
°F or °C  
% Volume  
CO  
NO  
SO2  
Draft  
Carbon monoxide  
ppm - mg/m³ - mg/kWh  
ppm - mg/m³ - mg/kWh  
ppm - mg/m³ - mg/kWh  
inches of H2O (iWC)  
Nitrogen monoxide (Option)  
Sulphur dioxide (Option)  
Draft or Pressure  
Calculated Values:  
CO2  
CO 0%  
Effi.  
Ex.air  
Losses  
NOx  
Carbon dioxide  
% Volume  
ppm  
%
Carbon monoxide, undiluted  
Combustion efficiency  
Excess air value  
Waste gas losses  
Nitrogen oxides (optional)  
Differential temperature (TG-TA)  
%
ppm - mg/m³ - mg/kWh  
°F or °C  
T.Diff  
2
 
b) Measuring Procedure  
Temperature Measurem.: K-type thermocouple (NiCr-Ni) for waste or flue gas temperature  
K-type thermocouple (NiCr-Ni) for air or ambient temperature.  
O2-Measurement :  
CO-Measurement :  
Draft Measurement :  
Measuring Duration:  
Electrochemical measuring cell.  
Electrochemical measuring cell.  
Piezo-resistive principle with internal temperature compensation.  
Short-term memory measurements of max. 60 minutes are possible, followed by  
a new calibration phase with ambient air.  
Waste Gas Measurement : Via an external water separator and filter, the waste gas is fed to the sensors by  
means of a gas feed pump. The pump capacity during the feeding phase is  
approx. 0.8 l/min.  
Sensor Calibration:  
CO Concentration:  
60 seconds after switching on the instrument.  
CO sensor with H2 compensation, measuring range 0 - 4.000 ppm. Cutoff  
threshold at 4.000 ppm for sensor protection via separate flush pump.  
The remaining measuring values are not affected. The instrument is switched on  
again at a value of 1.600 ppm.  
Waste Gas Sampling:  
By means of a waste gas sampling probe with retainer cone.  
3
 
c) Instrument Description  
Electrical Supply:  
Display:  
NiCad battery 6V/4.0 Ah, external charger.  
With backlight; alphanumeric and graphic display.  
4 lines of 16 characters each, plus menu line.  
Computer Interface:  
Printer Interface:  
Printer:  
RS 232.  
Pin Printer (Normal Paper).  
External infrared thermo-paper printer.  
100 memory blocks  
Memory:  
Adm. Operating Temp.:  
Adm. Storage Temp.:  
Mech. Dimensions:  
Weight:  
+ 40 °F to + 104 °F (+ 5°C to + 40°C).  
-22 °F to + 140 °F (- 30°C to + 50 °C).  
10.6” x 9.6” x 6.9” (270 x 245 x 175 mm).  
8.0 lbs (3,8 kg).  
Standard Version:  
Instrument, battery charger, combined flue gas temperature  
probe / watertrap and hose assembly with measuring cone,  
ambient air temperature sensor, carrying case and manual.  
4
 
2. Physical Data  
Measuring ranges:  
CO  
0 ... 4.000 ppm  
(General Specifications)  
CO-0%  
O2  
0 ... 9.999 ppm  
0 ... 20,9 % Volume  
T.Gas  
+ 32 °F to + 1.850 °F (0 °C ... + 1.000 °C)  
-5 °F to + 212 °F (- 20 °C ... +100 °C)  
± 60 inches of H2O (±150.0 hPa)  
0,0 ... CO2 max % Volume  
0 ... 100%  
T.Room  
Draft/Pressure  
CO2  
Losses  
Efficiency  
Excess air  
100 ... 0%  
1 ... 99.999.  
Optional:  
NOx, NO  
SO 2, NO  
CO High  
0 ... 2.000 ppm  
0 ... 2.000 ppm  
0 ... 1.0 % Volume (10.000 ppm)  
5
 
2.1  
Calculation Formulae  
O2  
CO2 = CO2max * ( 1 - ------- )  
20.9  
Calculation of the CO2 value:  
in % Volume  
CO2max:  
O2:  
21:  
Max. CO2-value (fuel-specific) in % Volume.  
Measured oxygen content in % Volume.  
Oxygen content of the air in % Volume.  
A2  
qA = ( T.Gas - T.Air ) * (---------- + B) in %  
21 - O2  
Calculation of the waste gas loss:  
T.Gas:  
T.Room:  
A2, B:  
Waste / flue gas temperature in °F or °C.  
Combustion / ambient temperature in °F or °C.  
Fuel-specific factors.  
CO2max 20.9  
Lambda = - ----------- = ------------  
Calculation of the excess air value (Lambda):  
Calculation of the combustion efficiency value (Eta):  
Calculation of CO 0% (undiluted):  
CO2  
20.9 - O2  
Eta = 100 - qA in %  
CO0% = CO * Lambda in ppm  
6
 
3.  
Technical Data  
Waste or Flue Gas Temperature Measurement  
Sensor:  
K-type thermocouple  
Range:  
Resolution:  
+32 °F to 1.850 °F (0 to + 1.000 °C)  
0.1 °F or °C  
Accuracy:  
±2°F / ±1°C (0 to + 400 °C)  
± 0.5 % of reading (up to 1.000 °C)  
Combustion Air or Ambient Temperature Measurement  
Sensor:  
K-type thermocouple  
Range:  
Resolution:  
-5 °F to + 212 °F (- 20 to + 100 °C)  
0.1 °F or °C  
Accuracy:  
±2°F / ±1°C (0 to + 100 °C)  
±6°F / ±3°C (-20.0 to 0.0 °C)  
Draft or Pressure Measurement  
Sensor:  
Piezoresistive pressure sensor  
Range:  
Resolution:  
Accuracy:  
± 60 in. H2O or ± 150 hPa  
0.01 in. H2O or hPa  
±0.08 in.H2O or ±0.02 hPa (up to ±8.0 in. H2Oor ± 2.00 hPa)  
±1 % of reading (up to ±80.0 in. H2O or ± 20.0 hPa)  
±3 % of reading (above ±80.0 in. H2O or ± 20.0 hPa)  
7
 
Oxygen (O2) Measurement  
Range:  
Accuracy:  
0 to 20.9 % Volume  
±0.2 % Volume  
0.1 % Volume  
Resolution:  
Sensor:  
Response time (T97):  
Electro-chemical cell  
< 70 sec  
Carbon dioxide (CO2) Calculation  
Calculated from O2 measurement  
Range:  
Accuracy:  
Resolution:  
0 to CO2 max.  
±0.2 % Volume  
0.1 % Volume  
< 70 sec  
Response time (T97):  
Carbon monoxide (CO) Measurement (with H2 compensation)  
Range:  
0 to 4.000 ppm  
Accuracy:  
±5 ppm (up to 150 ppm)  
±5 % of reading (up to 4.000 ppm)  
1 ppm  
Resolution:  
Sensor:  
Response time (T90):  
Electro-chemical cell  
< 60 sec  
8
 
Options  
Nitrogen monoxide (NO) Measurement  
Range:  
0 to 2.000 ppm  
Accuracy:  
±5 ppm (up to 150 ppm)  
±5 % of reading (up to 2.000 ppm)  
1 ppm  
Resolution:  
Sensor:  
Response time (T90):  
Electro-chemical cell  
< 60 sec  
CO Measurement (without H2 compensation)  
Range:  
Resolution:  
Sensor:  
0 ... 1.0 % Volume (10.000 ppm)  
0.01 % Volume  
Electro-chemical cell  
< 60 sec  
Response time (T90):  
Sulphur dioxide (SO2) Measurement  
Range:  
0 to 2.000 ppm  
Accuracy:  
±5 ppm (up to 150 ppm)  
±5 % of reading (up to 2.000 ppm)  
1 ppm  
Resolution:  
Sensor:  
Response time (T90):  
Electro-chemical cell  
< 60 sec  
9
 
4 Front Panel Overview  
R
S
2
3
2
Portable Emissions Monitor  
TELEDYNE  
R
E
S
E
T
G
C
H
A
R
G
E
A
mbar  
hPa  
S
ENTER  
T
-
START  
STOP  
A
m
b
O
U
T
T
-
G
a
s
S1  
S2  
S3  
PAPER  
ON/OFF  
G
a
s
P
1
P
2
A
I
R
PEM 9002  
10  
 
5 Keypad Functions  
On / Off  
to  
Soft Keys  
0 / I  
S1  
S3  
START  
STOP  
Start Measurements  
Gas Feed Pump On / Off  
Scroll Measurements  
mbar  
hPa  
Fuel Selection  
Start Draft Measurement  
Backlight On / Off  
Confirm in Memory Mode  
Scroll Key  
ENTER  
11  
 
6 User Guide  
Measure  
Memory  
Config.  
Batt:  
<START>  
<S1>  
6.1 Program Start Menu  
<S2>  
Switch on the instrument  
Start Measurements  
0 / I  
S1  
S2  
S3  
START  
STOP  
Calls up the memory program  
Call up the Configuration Menu  
S1  
S2  
Note: The battery status is  
determined by how many battery  
symbols that are dark.  
7 dark symbols = 70 % of battery  
power capacity  
12  
 
6.2 Calibration Menu  
Autozero  
DO NOT PLACE  
PROBE  
60 sec  
Note: Do not place probe - Leave in ambient air  
until the unit is finished with the calibration phase.  
Batt:  
Battery symbols:  
empty  
full  
Possible Error Messages:  
Low Batt  
Batt empty  
T-Room Sensor ?  
T-Gas Sensor ?  
O2 Sensor defect  
O2 Sens. Service  
CO - Sensor ?  
Note: Any errors that occur during calibration are  
displayed on the information line.  
CO - Sensor defect  
CO - val. overflow  
NO - Sensor ?  
NO - Sensor defect  
NO - val. Overflow  
13  
 
6.3 Fuel Selection  
Select fuel menu  
FUEL SELECTION  
No. 2 Oil  
Scroll through list to select fuel be usedl  
Natural Gas  
Propane  
List of possible fuels:  
S1  
S2  
S3  
No. 2 Fuel Oil  
Natural Gas  
Propane  
Northsea gas  
No. 6 Fuel Oil  
No. 4 Fuel Oil  
Butane  
Confirm selected fuel  
ENTER  
O2  
20.9 %  
0 ppm  
0.0 %  
CO  
Within the measuring program, all measured  
values can be displayed by scrolling down  
(the values are viewed 4 at a time)  
CO2  
Looses  
----- %  
Hold  
Zoom  
Info  
14  
 
6.4 Additional Functions of the Measuring Program  
Fuel Selection  
Change Fuel Selection  
Gas Pump On / Off  
START  
STOP  
Gas Feed Pump  
Display Illumination  
Backlight On / Off  
ENTER  
15  
 
6.5 Draft Measurement  
Before pressing the mbar/hPa key,  
pull the air tube off the instrument!  
The draft sensor is calibrated  
(0.00 InW or hPa).  
Start draft measurement  
mbar  
hPa  
from the measuring program:  
Draft Measurem.  
T.Gas  
Draft  
415.4 °F  
0.00 InW  
Attention:  
No pressure values Exceeding 60 inches of H2O  
Hold  
Return  
(
150 hPa mbar)!  
Note:  
For draft Measurement, connect air tube to the positive (+)  
connector only.  
Carefully replace the air tube.  
Wait until the measured value has  
stabilized.  
Record the measured draft value.  
Hold  
Hold measured values  
S1  
S3  
This value is stored with the current  
measuring values.  
The measuring mode is continued.  
Return  
Terminate draft measurement  
16  
 
6.6 Menu Lines  
CO 0%  
Ex.air  
0 ppm  
- - - - -  
T.Gas  
71.3 °F  
71.4 °F  
T.Room  
Display next menu line  
Hold  
Zoom  
Zoom  
Info  
Info  
Hold  
The menu line makes it possible to  
operate the instrument in a fast and  
easy way. Pressing the appropriate  
soft key (S1 to S3) accesses  
submenu directly and/or allows  
direct execution of a function.  
S1  
S2  
S3  
Graphic  
max.Draft CO-Protect  
O2-ref.  
Add.Data  
Unit  
Memory  
Hold  
Print  
17  
 
6.6.1 Menu Line 1  
Hold  
Zoom  
Info  
The recorded measured values are  
displayed in inverse letters.  
Hold  
Intermediate storage of measured values  
S1  
20.9  
O2  
Next  
Return  
Zoom  
Enlarged display of measured values  
S2  
Hold  
Zoom  
Info  
Print  
Or  
No.2 Oil  
Opens the Information Box  
Info  
CO2max 15.6  
O2Ref. 3.0  
S3  
Note: The information Box displays the current status of  
battery, the selected fuel type (including CO2 max value)  
and the O2 reference value for converting units.  
Batt:  
Sensor Time&Date  
Return  
18  
 
6.6.1.1 Menu: Information Box  
Time&Date Return  
Sensor  
Sensor  
Sensor values (Info just for service)  
S1  
O2 Sensor  
CO Sensor  
H2 Sensor  
NO Sensor  
75 %  
0 %  
0 %  
0 %  
Return  
Momentary Sensor failure or degrading can be solved by longer  
flush periods in ambient air or / and by exchanging the filter elements.  
Sensor Status:  
O2 reading: > 50 %  
O2 Sensor OK  
Note:  
If the failure or degrading keeps occuring and cannot be fixed,  
please contact the supplier!  
CO & H2 reading: 0 to + 1 %  
CO Sensor OK  
NO reading: 0 to +1 %  
NO Sensor OK  
Return  
Back to the Information Box  
S3  
19  
 
6.6.1.2 Menu: Time and Date  
Hold  
Info  
Zoom  
From Informations Menu  
Time&Date Return  
Sensor  
Time&Date  
Call up time and date  
S2  
S1  
S2  
Time:  
Date:  
10:53:25  
19:07:01  
Edit.time  
Edit.date  
Set current time  
Set current date  
Return  
Edit.time  
Edit.date  
Change numerical value  
Cursor flashes: OK to key in  
your entry.  
Advance to the next digit position  
ENTER  
Return  
Terminate editing function  
S3  
20  
 
6.6.2 Menu Line 2  
From the measuring program:  
Max.Draft CO-protect  
Graphic  
6.6.2.1 Menu: Graphic  
20.9 %.  
O2  
Effi.  
Graphic  
Call up the Graphics Menu  
S1  
----- %  
Hold  
Return  
Hold  
Intermediate storage of the graphics  
Terminate graphics menu  
Intermediate storage of the graphics  
and all measured values.  
S1  
Return  
S3  
21  
 
6.6.2.2 Menu: Core of waste gas flow (Max. Draft)  
From the measuring program:  
Max. Draught det.  
+
-
125.5 °F  
20.9 %  
T.Gas  
O2  
max.Draft  
Enter Max. Draft Menu  
S2  
The menu: 'Max. Draft’ provides a graphic  
display of such tendencies as rising or falling  
temperatures, which are indicated by  
oscillations of the bar graph. As soon as the  
temperature has stabilized the bar graph  
appears in the center of the display.  
Hold  
Return  
Note: If necessary, intermediate storage of  
measured values is possible as follows:  
All measured value will be stored in  
the intermediate storage.  
Intermediate storage of measured values  
Hold  
S1  
S3  
Terminate Max. Draft menu  
Return  
When the over-range value of 4.000  
ppm has been reached the CO flush  
pump is switched on automatically.  
6.6.2.3 Menu: CO Purge System (manual)  
CO-Protect  
S3  
CO Flush pumps On / Off  
22  
 
6.6.3 Menu Line 3  
Add.Data  
O2-ref.  
Unit  
From the measuring program:  
6.6.3.1 Menu: Units  
Dimensions  
in mg/m³ < S1 >  
Unit  
in ° C  
Break  
< S2 >  
< S3 >  
S1  
Call up the 'Units' Menu  
S1  
S2  
S3  
S1  
Change units to mg/m³  
S1  
S2  
O2-ref. Add.Data  
Unit  
S2  
Change units to ° C  
O2 - Ref.  
Enter  
3.0  
6.6.3.2 Menu: O2 - Reference  
From the measuring program:  
Return  
0123 /-+.  
ABCabc  
S2  
Confirm O2 reference and terminate  
S2  
23  
 
6.6.3.3 Menu: Additional Data (add. Data)  
From the measuring program:  
Unit  
Add.Data  
O2-ref.  
Add.Data  
Calls up menu for entering additional data  
S2  
S2  
S1  
smoke-no.  
Oilderivate  
T.boiler:  
. - . - .  
. . . .  
0 °F  
Select  
Select Line  
Return  
Edit  
Select  
Edit  
Change Value  
The selected option is shown in a  
frame.  
Change numerical value  
A flashing cursor appears at the first  
entry position.  
Advance to the next digit position  
ENTER  
Select between Yes and No for oil  
derivatives.  
Return  
Terminate editing function  
S3  
24  
 
6.6.4 Menu Line 4  
Hold  
Memory Print  
From the Measuring Program:  
Case 1:  
6.6.4.1 Memory Functions  
No Files  
are existend  
Hold  
Interm. storage of measured values  
S1  
Edit.Text  
Return  
New File  
Case 2:  
Example:  
Memory 3  
No. 123-456-789  
Bill Oldman  
96969 New York  
Calls up the memory program  
Memory  
S2  
Edit.text Return  
New File  
25  
 
Case 1: No memory blocks created.  
Create new memory block  
NewFile  
S1  
No Files  
are existend  
Creates a memory block with additional data (e.g.  
type of combustion plant, customer address etc.)  
see Section 6.6.4.2, page 29.  
Edit. text Return  
New file  
Memory block (without  
customer data) is created  
Confirm memory block generation.  
Return  
S3  
Calls up the next memory menu  
Measurement is stored in the  
previously generated memory block.  
Stores measured values  
Save  
S3  
26  
 
Case 2: Memory blocks already exist.  
(Please refer to Section 6.6.4.2 "Create Memory Blocks")  
Memory 1  
No.  
Scrolls existing memory blocks  
Display  
Return  
Save  
Intermediately stored measured  
values are now stored in the  
selected memory block!  
Save  
Stores measured values in the selected block  
S2  
27  
 
Other Memory Functions  
Note: If memory blocks exist, stored data can be  
accessed as follows:  
Scrolls existing memory blocks  
Memory 3  
No. 123-456-789  
Bill Oldman  
9696 New York  
Display  
Views selected memory blocks  
S1  
Return  
Display  
Save  
Scrolls measuring data in the memory  
Grafic  
Graphics display of measured values  
Prints the stored measurement  
Terminates the View function  
S1  
S2  
S3  
Time:  
Date:  
No.  
14:23:07  
27.07.01  
Print  
123-456-789  
Natural Gas  
Graphic  
Print  
Return  
Return  
28  
 
6.6.4.2 Menu: Create Memory Blocks  
Generation of memory blocks and  
entry of customer data  
Edit.text Return  
New File  
Calls up other lines of the memory menu.  
Nr:  
New File  
Edit  
Creates new memory block.  
Enter customer number  
S1  
S1  
S2  
Select  
Return  
Edit  
Toggles between  
figures and special characters  
0123 /-+. Selects the character set  
Selects characters  
Available characters for (customer)  
code:  
Figures:  
0 to 9  
Special characters:  
- + . , : * > < /  
Advances to next digit position  
ENTER  
You can enter up to 13 consecutive  
characters into the (customer)  
code line.  
Return  
Terminates entry  
S3  
29  
 
No.:  
Select  
Edit  
Selects the next entry line  
S2  
Switches on the entry mode  
S1  
S1  
Return  
Edit  
Select  
Toggles between capitalization and  
small letters.  
Character set: Capitalization/Small Initial Letters  
Character set: Figures/Special Characters  
ABC abc  
0123 /-+.  
Toggles between figures and special  
characters.  
S2  
Available selection of characters:  
Letters:  
Letters:  
Figures:  
Special  
a to z, ä, ö, ü, ß  
A to Z, Ä, Ö. Ü  
0 to 9  
Selects Characters  
characters:  
- + . , : * > < /  
Advances to the next digit position  
ENTER  
Up to 16 characters can be entered  
consecutively.  
Return  
Terminates entry.  
S3  
30  
 
No.123 - 456 - 789  
Bill Oldman  
Select  
Selects the next entry line.  
S2  
1450 1st Ave  
Up to four lines of customer data can be entered.  
1234 New York  
Return  
Edit  
Select  
Return  
Returns to the measuring menu.  
S3  
Return  
Save  
Display  
Display next menu line  
The memory block is saved for later measurements or until it is  
deleted again.  
Stored values can be viewed by means of menu point 'Display  
New measured values can be stored in the memory block by  
mean means of menu point 'Save'.  
31  
 
6.6.4.3 Menu: Delete Memory Data  
Calls up other memory menus  
Selects the block to be deleted  
Del.measur.  
Return  
Delete all  
Delete file  
meas. only  
< S1 >  
< S2 >  
Break  
< S3 >  
Del.measur.  
Deletes the measurement  
S1  
Return  
Del.measur. Delete all  
Deletes block incl. additional data  
Deletes measurement only  
Abort  
S1  
S2  
S3  
32  
 
Clears all memories  
Deletes all  
Delete all  
S2  
S1  
Delete all  
< S1 >  
< S2 >  
meas. only  
Break  
< S3 >  
Attention: All memories inlcuding additional data will be deleted!  
Return  
Del.measur. Delete all  
Deletes measurements only  
S2  
Abort  
S3  
Return  
Terminates memory function  
Returns to measuring menu.  
S3  
33  
 
6.6.4.4 Printing the Measured Values  
Direct printout from the measurement:  
T.Gas  
qA  
362 °F  
13%  
Print  
Printout of current measuring values  
S3  
O2  
4,3%  
CO/H2  
12 ppm  
Print  
Hold  
Memory  
Printout of intermediately stored values:  
Hold  
S1  
S3  
Intermediate storage of measured values  
Print  
Printout of measured values  
34  
 
6.7 Configuration Menu  
Menu:  
Measure  
Memory  
Config.  
Batt:  
<START>  
<S1>  
Start  
Program  
the  
From  
<S2>  
Call up the Configuration Menu  
Changing the Configuration Data:  
S2  
S1  
S2  
S3  
Sound  
Illum.off  
Save  
Yes  
0
S1  
Sound  
Switches the acoustic signal On / Off  
< E >  
<Start>  
Continue  
Illumination  
Sets the time interval for the display back light  
S2  
Auto-off Illumination Reset  
Stores the configuration data  
Aborts the Configuration Menu  
Adjustable display illumination  
from 0 - 90 seconds  
in increments of 5 seconds.  
ENTER  
START  
STOP  
35  
 
From the Configuration Menu  
Auto-off Illumination  
Reset  
Reset  
Resets all instrument parameters  
S3  
Delete Memory  
prog. keys reset  
press <E>  
Break  
S3  
Attention: Confirming Reset with ENTER cancels all  
instrument settings. All memory blocks are deleted.  
S1  
S2  
S3  
Returns to the Measuring Mode.  
Confirm Reset  
ENTER  
Aborts the Reset routine  
S3  
36  
 
6.8 Entering the Company Address  
From the Program Start Menu:  
Sound  
Yes  
0
Illum. off  
Save  
Continue  
Call up the Configuration Menu  
< E >  
<Start>  
From the Configuration Menu:  
Call up Address Entry  
Sound Illumination Reset  
Edit. Printerheader  
COMPANY  
Address  
Edit  
Switch on the Entry Mode  
S1  
Phone-No.  
Entry of letters, figures and special characters  
as in the memory mode (Section 6.6.4.2).  
Return  
Edit  
Select  
Select  
Advance to the next line.  
S2  
S3  
The entered or corrected company  
address is now saved  
and will always appear on the  
printout of measuring data.  
Return  
Terminate Address Entry  
37  
 
7. System Maintenance  
Waste Gas Cleaning System: See drawing on page 42.  
Attention:  
Empty the condensate reservoir completely after each measuring  
operation. Water residues within the measuring instrument will destroy the  
pumps and sensors!  
Damage of the filter and / or improperly fitted filter will greatly decrease o  
eliminate the filter function and will eventually destroy pumps and sensors.  
Check the microfilter for contaminations and replace as necessary.  
If the pump capacity is reduced, exchange the diaphragm filter.  
Make sure that threaded parts are straight when placed on and tighten them  
moderately. Ensure sufficient sealing by means of O-rings.  
Plug-type elements  
and flanges:  
Remove any gas residues. Grease with Vaseline.  
Storage:  
Store in a cool and dry environment at a temperature of approx. 60 °F (20 °C).  
38  
 
Damages:  
Guarantee and warranty obligations do not apply to damages  
caused by improper handling, negligence and grave external  
influences.  
8.  
RS - 232 Interface  
Provides connections for special Service and Data Communications.  
9.  
Battery / Line Voltage Operation  
Battery operation:  
Battery charger:  
Maximum 36 hours of continuous measuring.  
External charger 110 V~/ 60 Hz.  
Intelligent monitoring by means of instrument-integrated microcontroller  
To maintain the service life and performance of the NiCad battery, please  
observe the instructions under 'Information on charging the battery'.  
Status display of the  
storage battery:  
Shown on the bottom line of the display during the calibration phase.  
During the measurement, the status of the battery can be read from  
The 'Info' Menu.  
39  
 
Information on Charging the Battery  
PEM9002 is equipped with an NiCad storage battery. The service life and capacity of the battery are considerably  
affected by the way the instrument is charged and used. In order to make the handling safer, the instrument has a  
load management unit.  
If an NiCad battery is, for example, always charged from 80% to 100% and never run down to the final discharge  
voltage, it will lose some of its capacity. This is called the 'memory effect' , i.e. the battery remembers to what  
extent it is run down.  
A part of this memory effect is suppressed in the PEM9002 in that the battery cannot be recharged until it has  
dropped below 60%.  
Constant overcharging, too, has adverse effects on the NiCad battery. In order to prevent this, the charged  
capacity, the voltage and the temperature of the battery are monitored in the PEM9002.  
When predefined limits are exceeded, the charging process is interrupted. After the appropriate parameters  
have been neutralized the charging process is automatically restarted again.  
The service life of the NiCad battery can be significantly reduced when the instrument is operated at  
temperatures below 40 °F (5°C).  
The graphic charge-level indicator of the PEM9002 (10 battery symbols), which appears in the one-line status  
display during the calibration phase, helps the user estimate correctly the capacity of the battery. The instrument  
continuously measures the incoming and outgoing current during operation and charging. Under normal  
operating conditions, the instrument should be operated until the battery is completely run down. When this  
advice is followed, the actual capacity of the NiCad battery will definitely be shown on the display.  
40  
 
Storing the instrument is only recommended if the NiCad battery is fully charged. If the instrument has to be  
stored for a prolonged time (approx. 2 weeks or longer) it is recommended to leave the instrument connected to  
the charger. The same applies to low-level discharge of the battery: leave the instrument connected to the  
charger for a longer period (up to 12 hours).  
If the instrument is operated at temperatures exceeding the admissible temperature range, if the NiCad battery is  
older, or if incomplete charging cycles (charging/discharging) are performed, it is possible that the display no  
longer corresponds to the current status of the battery.  
In this case the display is corrected as follows: discharge the battery by switching on until the instrument switches  
off automatically. After that, connect the instrument to the associated charger and wait until the end of the  
charging period (max. 4 hours). When the charging process is completed, the PEM9002 switches off  
automatically.  
Used or Dead Battery  
For replacement of a Used or Dead battery, the analyzer has to sent back to the supplier / manufacturer.  
41  
 
10. Loading Paper  
42  
 
11. Waste Gas Cleaning System  
o
p
e
n
o
p
e
n
particel filterelement  
fine filter  
dry filtrate  
level  
max  
level  
max  
GAS  
output  
GAS  
input  
water trap  
43  
 
11.1  
PEM 9002 - Filters and other cleaner parts  
07  
06  
11  
04  
02  
10  
02  
05  
02  
09  
08  
14  
05  
12  
03  
02  
14  
02  
02 01  
13  
03  
Replacement Parts(Part No.): 20594 (01) / 20370 (02) / 20596 (03) / 22049 (04) / 21954 (05) / 21779 (06) /  
20919 (07) / 20592 (08) / 20921 (09) / 20365 (10) / 20591 (11) / 21955 (12) / 22017 (13) / 21427 (14)  
Maintenance: - Empty the condensate reservoir after each measuring operation.  
- Check the microfilter for contaminations and change as necessary.  
- If the pump capacity decreases, change the hydrophob filter.  
Attention! Damaging the filter or inserting it incorrectly will lead to invalid results!  
Grease all tight or stiff parts with vaseline.  
44  
 

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